Company Overview

Pharmec is a leading provider of pharmaceutical machinery, specializing in the design and manufacturing of advanced production equipment, including softgel encapsulation machines and soft gel capsule filling machines for the pharmaceutical and nutraceutical industries. With a commitment to innovation and quality, Pharmec has established itself as a trusted partner for companies looking to enhance their manufacturing capabilities.

Project Background

In 2023, Pharmec was approached by a prominent Malaysian pharmaceutical company seeking to modernize its soft gel capsule production line. The company aimed to improve efficiency and product quality in the formulation, filling, and packaging of soft gelatin capsules using softgel manufacturing equipment.

Challenges

The Malaysian company faced several challenges:

• Outdated Equipment: Their existing soft gel capsule machine was inefficient and prone to frequent breakdowns, leading to production delays.
• Quality Inconsistencies: Variability in the filling process with the old soft gel encapsulation machine resulted in inconsistent capsule quality and reduced customer satisfaction.
• Regulatory Compliance: Increasing regulatory requirements necessitated an upgrade to meet safety and quality standards.

Solution Provided by Pharmec

Pharmec implemented a comprehensive softgel encapsulation solution that included:

1. Advanced Liquid Formulation System: A state-of-the-art system for precise formulation of the soft capsule filling materials, enhancing the overall process of soft gel capsule making.
2. Automated Filling Equipment: High-speed softgel filling machines designed for accuracy and consistency in the filling process, ensuring optimal performance.
3. Integrated Packaging Solutions: Fully automated packaging lines to ensure efficient and compliant packaging of the final product.

Results

The project delivered significant improvements:

• Increased Production Efficiency: The new systems enhanced production capacity by 50%, allowing the Malaysian company to meet rising market demands for soft gel capsules.
• Improved Quality Control: Enhanced monitoring and control processes reduced the defect rate by 25%, ensuring higher product quality and customer satisfaction.
• Regulatory Compliance Achieved: The upgraded facilities met all local regulatory requirements, reinforcing the company’s reputation in the market.

Conclusion

This successful softgel encapsulation project in Malaysia demonstrates Pharmec’s expertise in providing tailored solutions for the pharmaceutical industry. By modernizing the soft gel capsule production process with state-of-the-art softgel encapsulation machines and soft gel capsule filling machines, Pharmec helped its client achieve operational excellence and maintain a competitive advantage in the market.

With competitive pricing on softgel encapsulation machines, Pharmec continues to support companies in the quest for high-quality manufacturing solutions.