Liquid/Powder Vial Filling Line

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Soft Gel Encapsulation Line

Soft gel encapsulation line is suitable for filling a certain amounts of prepared medicine solutions into two lines gelatin sheet and forming soft gelatin capsules or balls with various size, shape and color after compression under the action of one pair opposite movable molds.

Vial Filling Machine: Washing, sterilizing, filling and capping

An essential part of our aseptic filling machine portfolio are our vial filling machines. These machines accommodate various medications, including liquids, powders, and suspensions, with customizable settings for accurate dosing. These fillers are equally suitable for small and large batch filling, for development, and for clinical studies.

Our innovative automatic vial filling equipment is developed to be used in sterile areas or clean rooms, in compliance with the cGMP requirements. The areas of application inside the pharmaceutical industry are diverse: vaccines and biologics can be filled as well as cell and gene therapies, regardless of whether they are single or multi-dose products.

Team with 15 years
experiences

Turnkey projects for
oversea customers

200

High-quality Cooperation Customers

Vial Filling Complete Line Solutions

Step1: Ultrasonic washing

Ultrasonic Vial Washing Machine adopts the combination of ultrasonic cleaning and separate pressure jet washing of water and gas.
This machine mainly used to wash penicillin vials, oral liquid bottles and ampoules.

Step2: Sterilizing& Drying

Laminar flow sterilization tunnel for washed vial dry sterilization and heat removal.
Three working areas: preheat, heating, cooling. All areas mounted on a chrome-treated steel base plate.

Step3: Filling& Stoppering

Vial Filling & Stoppering Machine accurately fills vials with liquids or powders and securely applies stoppers, ensuring efficient and sterile packaging.

Step4: Capping

Vial Capping Machine securely seals vials with caps, ensuring the integrity and sterility of the contents.

We Serve Our Customers Right

Introduction

Soft gel encapsulation line is suitable for filling a certain amounts of prepared medicine solutions into two lines gelatin sheet and forming soft gelatin capsules or balls with various size, shape and color after compression under the action of one pair opposite movable molds.
It consists of compression system, gelatin melting system, raw material compounding system, shaping and drying system, cleaning system, recycling system etc. During gelatin compression and forming, it can be finalized within the sealed cavity so as to avoid coming across medicine oxygenation.
All material contact parts are made of SS316L in full compliance with “GMP” standard requirements.

Features

Injecting medicine part adopts advanced linearity driving system, and it makes sure that the precision of charging and filling is less than 2%.
The gelatin ribbon is lubricated by fine oil supply technology in order to lower the consumption of Lubrication oil.
High quality capsule deferent equipment adopts food conveyer belt authorized by American FDA.
Advanced process and assembly technical make the complete appliance quality stabilization, high working rate, and good shape pill.
Adopt automatic system project of supplying capsule and material to reduce workers' labor intensity according to GMP requirement.
Adopt the nonpoisonous materials to human body or now dropping matters into medicine liquid in this machine and medicine liquid, and the touching parts for gelatin.

Technical data

Model	RJWJ-115	RJWJ-200	RJWJ-300
Rotary speed of die roll	0-4rpm (Stepless frequency speed control)	0-5rpm (Stepless frequency speed control)	0-5rpm (Stepless frequency speed control)
Rotary die size	Φ150×112mm	Φ150×200mm	Φ150×300mm
Control system	Omron PLC + WEINVIEW touch screen	Omron PLC + WEINVIEW touch screen	Omron PLC + WEINVIEW touch screen
Capacity	about 13500pills/h for 12# Oval at 3rpm	about 30000-40000 pills/h for 8# Oval at medium production speed	about 70,200pills/h for 8# Oval at medium production speed
Capsule size	3#, 0#, 00#, 2#, 4#, 1#, 5#	3#, 0#, 00#, 2#, 4#, 1#, 5#	3#, 0#, 00#, 2#, 4#, 1#, 5#
Supplying volume for flow single-pillar	0-2ml	0-2ml	0-2ml
Pillar quantity	8pcs	12 pcs	24 pcs
Type of glue cooling	water cooling, at temperature about 18℃	water cooling, at temperature about 18℃	water cooling, at temperature about 18℃
Power of main machine	4KW	7kw	4kw
Dimension	2000×910×1900 mm	2100×1100×1800 mm	2200×1275×1900 mm
Weight	1300kg	1580kg	1580kg

We Provide the Best Services and One-Stop Pharmaceutical Solutions.

Provide full solutions to different applications

Customized services for VIP customers

Establish local oversea service center for daily supports

Provide reliable and quality products to clients worldwide

Case

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The successful completion of the PHARMEC Vietnam project marks a significant achievement in the pharmaceutical sector. This project focused on the installation and integration of cutting-edge technology, specifically the Liquid Preparation System and Vial Filling & Sealing Machine. By prioritizing efficiency and precision, PHARMEC has significantly improved the pharmaceutical manufacturing landscape in Vietnam.

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Soft Gel Encapsulation Line